Schwinn Exercise Bike IC Pro IC Elite User Guide

®
IC Pro / IC Elite  
ASSEMBLY INSTRUCTIONS  
NS-75  
 
step  
#2  
MATERIALS & TOOLS  
Front  
Rear  
Ref. #  
Description  
Qty  
1
Frame  
1
1
1
4
8
4
A
B
46  
44  
45  
Front Stabilizer Bar with Wheels and Feet  
Rear Stabilizer Bar with Feet  
13mm Hex Bolt  
Flat Washer  
13mm Lock Nut  
Tools Required  
Stamped Steel Combination Wrench  
Adjustable wrench or 13mm Socket (not supplied)  
1
1
ATTENTION  
The following steps utilize stainless steel hardware. Stainless steel hardware is susceptible  
to “cold welding”, also known as galling, if not handled properly. To reduce the chances for  
cold welding, make sure you apply grease to the threads at the end of the stainless hex bolts  
#46. When tightening the 13mm lock nuts #45, turn them at a fairly low rotational speed.  
High rotational speeds as well as lack of grease are common causes for cold welding of  
stainless steel hardware.  
A. Position the Front Stabilizer Bar (A) on the frame bracket as shown in the illustration.  
B. Make sure the adjustable feet are on the bottom and the transport wheels are facing up and  
toward the front of the bike.  
C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex bolts (46), four washers (44), and two  
lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer  
tube may occur  
D. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.  
E. Position the Rear Stabilizer Bar (B) on the frame bracket as shown in the illustration.  
F. Make sure the adjustable feet are on the bottom.  
G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex bolts (46), four washers (44), and two  
lock nuts (45). Tighten hardware firmly but do not over tighten as deformation of the stabilizer  
tube may occur  
H. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.  
NS-75  
3
IC Pro / IC Elite  
 
step  
#3  
MATERIALS & TOOLS  
Ref. #  
Description  
Qty  
1
Frame  
1
1
1
1
2
29  
42  
7, 8, & 9  
51  
Pop Pin Assembly for Head Tube  
Handle Bar  
Seat Slider Assembly  
Water Bottle Cage  
Tools Required  
3mm Hex  
1
1
Adjustable wrench (not supplied)  
A. Using your hand, grab the T-handled of the Pop Pin attached to the seat tube of the frame. Turn  
the Pop Pin counter clockwise for several revolutions to make sure it is free of the securing  
threads and can be pulled freely.  
B. Pull the entire seat slider assembly (7,8,9) from the frame and reverse its direction. Reinsert the  
seat slider assembly into the frame (with the holes facing the front of the bike) while pulling out on  
the Pop Pin. Release the Pop Pin and make sure it fully engages one of the holes provided in  
the seat post.  
C. Using the stamped steel combination wrench supplied, loosen up the 14mm nuts that secure  
the saddle bracket to the seat slider (8). Once loose, rotate the saddle so that the nose of the  
saddle is facing the handle bars and is level with the ground or in your desired position. Tighten  
the 14mm nut securely and manually attempt to twist the saddle sideways to confirm that it is  
secure before ridding.  
D. Remove the Pop Pin Assembly (29) from the small parts bag and add some grease to the  
threads of the large 21mm nut that will screw into the head tube boss on the bike.  
E. Thread the Pop Pin Assembly (29) into the head tube boss using a large adjustable wrench and  
tighten firmly.  
F. Using your hand, grab the T-handled of the Pop Pin, turn it counter clockwise for several revolu-  
tions to make sure it is free of the securing threads and can be pulled freely.  
G. Insert the handle bar (42) into the head tube of the bike while pulling the Pop Pin out. Lower the  
handle bar to the desired height and release the Pop Pin. Make sure the Pop Pin fully engages  
one of the holes provided in the handle bar. Turn the T-handle of the Pop Pin clockwise until it is  
fully tightened, this will secure the handle bar firmly at the desired height.  
H. Using the 3mm hex tool supplied, mount the two water bottle cages (51) to each side of the fork  
legs. The necessary mounting screws have previously been installed and must be removed from  
the fork legs prior to securing the water bottle cage.  
4
IC Pro / IC Elite  
 
step  
#4  
MATERIALS & TOOLS / INITIAL SETUP ADJUSTMENTS  
Ref. # Description  
Qty  
1
1
Frame  
43  
Pedals with Toe Clips & Straps (Left & Right)  
1 Pair  
Tools Required  
Stamped Steel Combination Wrench  
1
A. Remove Pedals (43) from the small parts box and look at the ends of  
the pedal threads. You will notice that each pedal is market with an "R"  
or an "L" on the very end of the spindle past the threads. This mark  
indicates which side of the bike the pedal is intended to mount. This is  
important since the thread directions are different for each pedal.  
B. Locate the Pedal that has the "R" on the spindle. This pedal is for the  
right side crank arm of the bike (chain guard side) and is right hand  
threaded (turn clockwise to tighten). It is a good idea to apply grease  
to the threads before attaching them to the crank, this will assure that  
they can be removed in the future. Using the supplied Combination  
Wrench thread the right Pedal on to the crank arm, tighten firmly.  
C. Locate the Pedal that has the "L" on the spindle. Follow the directions in step B. however, you will  
need to turn the spindle left (counter-clockwise) to tighten as the "L" spindle is reverse threaded.  
Prior to first using the Schwinn IC bike it is a good idea to follow  
these initial set up steps.  
A. Move bike into its final location. Confirm that all four feet are firmly in contact with the floor and that  
the bike is stable. If any of the feet are not making full contact it is recommended that you adjust  
them by turning the entire foot assembly counter-clockwise which will extend it further from the sta-  
bilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until  
it comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam  
nut snug using an adjustable wrench. This will secure the foot at the desired height.  
B. With the resistance adjustment knob turned fully in the counter-clockwise position (no brake con-  
tact with flywheel) it is recommended that you soak the brake pads with Schwinn Fit-Tech Lube.  
This will extend the life of the brake pads and assure a smooth resistance interface with the fly-  
wheel.  
C. Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob  
clockwise to tighten the brake pads against the flywheel surface. Do this until the brake pads are firm-  
ly clamped against the flywheel. This will set the brake parts and give the springs some initial com-  
pression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad surface.  
D. Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the  
angle of the saddle or the fore/aft position of the saddle needs to be adjusted, use the Combination  
Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket. This will allow you  
to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position, tighten both  
14mm nuts on the saddle mounting bracket with the Combination Wrench.  
That's it! Initial set up is complete and you can now enjoy all these  
features and quality of you new Scwhinn IC Bike!  
NS-75  
5
IC Pro / IC Elite  
 
Tech  
Info  
IC PRO ASSEMBLY DRAWING AND REPLACEMENT PARTS  
Dwg# Description  
Part #  
1
2
3
FRAME  
84958  
RIGHT CRANK W/SPOCKET, ISIS M12 80034  
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990  
PRO  
4
5
6
7
8
9
CHAIN, 1/2x3/32", 112L  
RESISTANCE ASSY  
BRAKE PADS  
SEAT POST  
SEAT ADJUSTING BRACKET  
SEAT, 7777-1 BLACK  
95120  
84965  
92874  
84973  
84975  
93092  
84968  
84967  
84966  
84976  
91719  
98009  
98022  
80044  
95432  
95431  
95149  
80016  
95456  
84995  
98775  
95433  
84994  
84974  
84970  
84969  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
21  
22  
23  
24  
26  
27  
29  
31  
32  
33  
34  
37  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
51  
53  
54  
55  
56  
58  
59  
60  
62  
63  
65  
68  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
OUTER CHAINGUARD  
INNER CHAINGUARD  
9
63  
62  
SLEEVE, SEAT POST/HANDLEBAR  
TENSION KNOB BALL PIVOT  
RUBBER CHAINGUARD RING  
ROD CARRIER  
SQUARE NUT FOR TENSION KNOB  
CRANK BOLT 8MM HEX FOR ISIS  
HEX HEAD SCREW M6 X 1.0 X 12L  
WASHER M6 6.5 X 16 x 1T  
FLANGED AXLE NUT  
68  
8
42  
74  
75  
73  
29  
31  
75  
7
5
13  
76  
79  
23  
12  
78  
51  
47  
19  
77  
72  
71  
LEVELER NUT  
NYLON NUT M6 X 1.0  
LEVELER FOOT  
15  
16  
34  
12  
6
19  
60  
47  
45  
HEX HEAD SCREW M6 X 1.0 X 15L  
ADJUSTING BOLT, STAINLESS  
T-HANDLE POP PIN, DOUBLE LEAD  
TENSION KNOB  
CHAIN ADJ BRACKET, LEFT  
CHAIN ADJ BRACKET, RIGHT  
YELLOW PLASTIC BUSHING, SET OF 2 92204  
FLYWHEEL, COMPLETE 16T 84996  
FRONT STABILIZER ASSY 22" W/ TRANSPORT 84964  
REAR STABILIZER 22"  
TRANSPORT WHEEL  
HANDLEBAR  
23  
80  
1
34  
51  
32  
19  
19  
11  
27  
26  
18  
46  
44  
21  
33  
14  
10  
19  
80  
41  
40  
48  
84963  
92220  
84959  
95129  
18  
39  
44  
44  
45  
45  
44  
PEDALS  
22  
WASHER M8 19 X 8.5 X 1T STAINLESS 95426  
NYLON NUT M8 X 1.25 STAINLESS 91731  
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434  
BOTTLE CAGE BOLT  
BOLT M8 X 1.25 X 45L  
BOTTLE CAGE  
LOCK RING 1.29 X 24 X 4T B.E.D.  
SPROCKET, 16T  
WASHER  
LEFT CRANK ARM , ISIS  
TOE CLIP  
TOE STRAP  
FRAME PLUG FOR BRAKE ASSEMBLY 80052  
SAFETY RELEASE CLIP  
END CAP FOR SEAT SLIDER  
HUB SHELL PLASTIC COVER  
SLEEVE, SEAT SLIDER  
PROTECTIVE STEP PLATE STAINLESS 84961  
MACHINE SCREW M5X.08X12L SS  
SHROUD - RIGHT  
24  
2
95428  
92218  
84998  
95450  
84997  
95457  
80035  
47046  
57880  
3
59  
17  
56  
43  
58  
4
65  
55  
53  
92450  
84971  
92451  
84972  
54  
37  
84957  
84978  
84977  
84961  
84979  
84957  
84981  
84960  
84999  
SHROUD - LEFT  
MACHINE SCREW M4X.7X10L SS  
EMERGENCY BRAKE LEVER  
EMERGENCY BRAKE BUSHING  
EMERGENCY BRAKE PIVOT PIN  
EMERGENCY BRAKE E-CLIP  
RUBBER FRAME GUARD  
6
IC Pro / IC Elite  
 
Tech  
Info  
IC ELITE ASSEMBLY DRAWING AND REPLACEMENT PARTS  
Dwg# Description  
Part #  
84958  
1
FRAME  
2
RIGHT CRANK W/SPOCKET, ISIS M12 80034  
B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990  
ELITE  
3
4
CHAIN, 1/2x3/32", 112L  
RESISTANCE ASSY  
BRAKE PADS  
SEAT POST  
SEAT ADJUSTING BRACKET  
SEAT, 7777-1 RED  
OUTER CHAINGUARD  
INNER CHAINGUARD  
95120  
84965  
92874  
84973  
84975  
92202  
84956  
84967  
84966  
84976  
91719  
98009  
98022  
80044  
95432  
95431  
95149  
80016  
95456  
84995  
98775  
95433  
84994  
84974  
84970  
84969  
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
21  
22  
23  
24  
26  
27  
29  
31  
32  
33  
34  
37  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
51  
53  
54  
55  
56  
58  
59  
60  
62  
63  
64  
65  
66  
67  
68  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
SLEEVE, SEAT POST/HANDLEBAR  
TENSION KNOB BALL PIVOT  
RUBBER CHAINGUARD RING  
ROD CARRIER  
9
63  
62  
68  
8
42  
SQUARE NUT FOR TENSION KNOB  
CRANK BOLT 8MM HEX FOR ISIS  
HEX HEAD SCREW M6 X 1.0 X 12L  
WASHER M8 19 X 8.5 X 1T  
FLANGED AXLE NUT  
74  
75  
73  
29  
31  
75  
7
5
13  
76  
79  
23  
12  
78  
LEVELER NUT  
51  
NYLON NUT M6 X 1.0  
47  
19  
77  
72  
LEVELER FOOT  
71  
15  
16  
HEX HEAD SCREW M6 X 1.0 X 15L  
ADJUSTING BOLT, STAINLESS  
T-HANDLE POP PIN, DOUBLE LEAD  
TENSION KNOB  
34  
12  
6
19  
60  
47  
45  
23  
1
80  
34  
51  
32  
19  
CHAIN ADJ BRACKET, LEFT  
CHAIN ADJ BRACKET, RIGHT  
YELLOW PLASTIC BUSHING, SET OF 2 92204  
FLYWHEEL, COMPLETE 92207  
FRONT STABILIZER ASSY 22" W/TRANSPORT 84964  
19  
11  
27  
26  
18  
46  
44  
21  
33  
REAR STABILIZER 22"  
TRANSPORT WHEEL  
HANDLEBAR  
84963  
92210  
84959  
95129  
14  
10  
19  
80  
41  
40  
48  
PEDALS  
18  
39  
44  
WASHER M8 19 X 8.5 X 1T STAINLESS 95426  
44  
45  
NYLON NUT M8 X 1.25 STAINLESS  
91731  
45  
44  
HEX BOLT M8 X 1.25 X 40L STAINLESS 95434  
22  
BOTTLE CAGE BOLT  
BOLT M8 X 1.25 X 45L  
BOTTLE CAGE  
95428  
92218  
84998  
98419  
92213  
92214  
80035  
47046  
57880  
24  
2
HUB SPROCKET W/ BEARING  
ELITE BRAKE PAD SET, WHITE U.H.P.  
FLANGED HUB LOCKNUT  
LEFT CRANK ARM , ISIS  
TOE CLIP  
3
59  
17  
56  
43  
58  
4
TOE STRAP  
FRAME PLUG FOR BRAKE ASSEMBLY 92206  
SAFETY RELEASE CLIP  
END CAP FOR SEAT SLIDER  
CONICAL SPRING  
80052  
84971  
92208  
92451  
65  
HUB SHELL PLASTIC COVER  
INNER ADJUSTABLE SMART RELEASE PLATE92452  
INTERFACINE PLATE TO BRAKE PADS 92453  
SLEEVE, SEAT SLIDER  
BEARING RETAINING RING  
PROTECTIVE STEP PLATE STAINLESS 84961  
MACHINE SCREW M5X.08X12L SS  
SHROUD - RIGHT  
SHROUD - LEFT  
MACHINE SCREW M4X.7X10L SS  
EMERGENCY BRAKE LEVER  
EMERGENCY BRAKE BUSHING  
EMERGENCY BRAKE PIVOT PIN  
EMERGENCY BRAKE E-CLIP  
RUBBER FRAME GUARD  
66  
67  
53  
55  
64  
37  
84972  
92458  
54  
54  
70  
84957  
84978  
84977  
84961  
84979  
84957  
84981  
84960  
84999  
NS-75  
7
IC Pro / IC Elite  
 
®
Nautilus Health & Fitness Group • 1886 Prairie Way• Louisville, CO 80027  
© 2003 Nautilus, Inc. • SCHWINNFITNESS.COM  
1.800.864.1270  
 

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