Saint Gobain Vidros Water Pump PFD4 User Guide

PFD4/PFS4 – OPERATING INSTRUCTIONS  
PUMP  
PFD4/PFS4  
OPERATING INSTRUCTIONS  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
(Headquarters)  
(Factory)  
E.A.D.A.C. des Berthilliers  
F-71850 CHARNAY LES MACON  
Tel: 33. (0) 3.85.20.27.00  
41, boulevard des Bouvets  
F-92741 NANTERRE CEDEX  
Tel: 33. (0) 1.55.68.59.59  
Fax:33. (0) 1.55.68.59.68  
Fax: 33. (0) 3.85.29.18.48  
SAINT-GOBAIN PERFORMANCE PLASTICS  
7301 Orangewood Avenue  
GARDEN GROVE, CA 92841  
Phone: 1 (714) 630 5818  
Fax: 1 (714) 688 2416  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
Thank you for choosing our SAINT-GOBAIN PERFORMANCE PLASTICS ASTI AstiPure™ model  
PFD4 pump, series 3 (or PFS4: slurry applications).  
I – General  
I.1 – Introduction  
The model PFD/PFS is a pneumatically operated TEFLON® pump. There are no internal or external  
metal parts.  
The pump is designed for handling corrosive, inflammable, and sterile fluids. It meets the  
requirements of the semiconductor, pharmaceutical and chemical industries.  
I.2 – Materials  
All wetted parts are manufactured in TEFLON® PFA HP and PTFE.  
Other parts are made of high-tech plastics such as PVDF, PEEK etc.  
There are no metal parts.  
I.3 – Operation  
The pump is pneumatically operated; two bellows joined by a central shaft reciprocate horizontally.  
The suction and delivery strokes alternate from one side of the pump to the other.  
The pump is self-priming and has four balls, which seat on lip seals (check valves).  
The pumping frequency of a bellows pump is much slower than an equivalent diaphragm pump and  
results in an extended life for the bellows.  
Pulsation dampers with wetted parts in TEFLON® PFA and PTFE are available as an option. This  
dampens the pulse by approximately 65 to 80%.  
The pulsation damper for the PFD4/PFS4 pump is AMC4/AMS4.  
I.4 – Pump data  
Flow rate  
25 GPM (6000 L/h)  
Discharge pressure  
Suction head  
58 PSI (4 bar)  
13 feet water column (4 m)  
Max. air consumption  
Fluid connection  
Air connection.  
23.5 SCFM (40 m³/h) TPN.  
TEFLON® tubing Æ 7/8”x1” (22x25 mm) or flange PN 10 DN 25.  
1/2" gas  
Tubing Æ 3/8”x1/2” (10x13 mm) maximum  
10 feet (3 m) < length < 16 feet (5 m)  
Leak detector connection  
Weight  
M8  
32 lbs (15 kg)  
Our range also includes three other models with their optional pulsation dampers:  
PFD1/PFS1  
PFD2/PFS2  
PFD3/PFS3  
Flow rate 2.5 GPM (10 L/min)  
Flow rate 5 GPM (20 L/min))  
Flow rate 12.5 GPM (50 L/min)  
AMC1/AMS1  
AMC2/AMS2  
AMC3/AMS3  
II – Quick checklist  
II.1 – Shipment  
Pumps are cleaned and assembled in our clean room, then double sealed in plastic bags to ensure  
they are not contaminated in transit. They are then packed in cartons with Polyethylene protection.  
2/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
II.2 – Reception  
Upon receipt of the pump, please check that:  
·
·
·
The carton has not been damaged in transit. If there is any visible damage, immediately contact  
the carrier.  
The pump is not damaged. If there are signs of damage, you should report this immediately to  
SGPPL ASTI or your local distributor.  
An operating instruction manual has been included in each package. Please request another copy  
if it has not been included.  
III – Installation and operation  
III.1 – Testing  
All pumps are tested with DI water at the factory in our clean room for:  
·
·
·
·
Maximum flow rate with no back pressure  
Minimum flow rate with no back pressure  
Flow rate with 58 PSI (4 bar) discharge pressure  
Checked for leakage  
III.2 – Set up  
The pump must be installed horizontally as shown on general arrangement drawing  
(see appendix “APP 4 EXT”). This drawing also shows the overall dimensions of the pump etc.  
The pump must be installed on its feet. If not, the check valves will not seat correctly and the pump  
may malfunction.  
III.3 – Connections  
III.3.1 – Air/Nitrogen connections  
The pump must be connected to a clean dry air or nitrogen supply. On no account should the  
air/nitrogen supply be lubricated, oil or water droplets will cause the shuttle valve to malfunction.  
Minimum and maximum supply pressure must be between 29 and 72.5 PSI (2 and 5 bar).  
For optimum pump operation, we recommend a supply pressure of 58 PSI (4 bar).  
The ID of the tube supplying the dry air/nitrogen should not exceed 3/8” (10 mm). The tube length  
between the pump and on/off valve should be between minimum 10 feet (3 m) and maximum 19 feet  
(6 m).  
When in aggressive conditions (acid vapors), it is advised to canalize outlet with a tube minimum  
ID 5/8” (15 mm).  
The pneumatic on/off valve must be 3-way to ensure the shuttle valve on the pump resets itself when  
the pump is switched off. The flow control valve must be positioned before the 3-way on/off valve  
(see appendix “APP 4 CAB”).  
A remote control box with on/off switch and a needle valve (P/N 24 000 04) is available as an optional  
extra.  
III.3.2 – Fluid connections  
The pump is self-priming. The inlet is at the bottom and the outlet at the top.  
Two optional fittings are available:  
·
PFD4 322 or PFS4 322: pump is supplied with flared fittings suitable for 7/8”x1” (22x25 mm)  
TEFLON® tube. The tube needs to be flared prior to fitting using SGPPL ASTI Forming Tool  
(P/N MF12228).  
3/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
·
PFD4 325 or PFS4 325: incorporates a flanged fitting PN10 DN25.  
Both the inlet and outlet fittings can be turned over if necessary, by loosening the nuts on the inlet  
and outlet manifolds (P/N 2430M or 2435M, Mark G). For the suction manifold, first remove the base  
plate of the pump (P/N 2492). Re-tighten the nuts by hands.  
If your pump is marked “W”, and you wish to change the side of the inlet and/or outlet manifolds, you  
must absolutely change the PFA seals (washers, P/N 2592, Mark F) located deep in the groove at  
the same time. Proceed as follows:  
1) Remove the washers (with an air spray gun),  
2) Fit the new washers in their grooves (a set of exchange seals is supplied with the pump:  
P/N WWES KIT S4),  
3) Install and tighten the manifolds with a strap wrench (while tightening, you may here a bang).  
III.4 –Tests and controls  
Before commissioning the pump, we recommend to test it dry with a supply pressure of 72.5 PSI  
(5 bar) to ensure the system works correctly (See III.3.1 for the correct connections).  
If the pump is cycling too quickly, reduce the speed by adjusting the needle valve.  
Before using the pump with chemicals, please check:  
·
·
The manifold rings are tight (tighten by hand),  
The body tie rod nuts are tight. Because of the material of these tie rods, tightening of  
couple must be controlled: we recommend 7 N.m. (Maximum is 10 N.m),  
The air/nitrogen supply is dry, clean and between 29 and 72.5 PSI (2 and 5 bar),  
The inlet and outlet fluid connections are correctly fitted and tight.  
·
·
IV – Applications  
IV.1 – Chemical compatibility  
All PFD/PFS pump wetted parts are manufactured in TEFLON® PTFE and PFA and are suitable for  
pumping even the most corrosive concentrated chemicals: H2SO4, HNO3, HF, H3PO4, HCl, NH4OH,  
KOH, NaOH, CH3COOH, TMAH, H2O2...  
The viscosity of the fluid must be less than 1000 cpo.  
PFD/PFS pumps can pump liquids containing particles up to 0.02” (0.5 mm). Very abrasive liquids  
are not recommended.  
Please call either the factory or your local distributor if you require information on chemical  
compatibility.  
IV.2 – Contamination  
The “all plastic” construction of the PFD/PFS pump ensures no ionic contamination of the chemical,  
even if there is a bellows failure.  
Due to the low frequency and amplitude of the bellows pump, SGPPL ASTI guarantees a lower level  
of particle contamination when compared to a diaphragm pump.  
IV.3 – Temperature range  
The PFD/PFS pump can handle liquids from 32°F (0°C) to +212°F (100°C). When the fluid  
temperature is greater than 140°F (60°C), you must frequently check that the manifold rings are fully  
tight and that supply pressure is less than 43.5 PSI (3 bar).  
For special applications, call SGPPL ASTI or your local distributor.  
4/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
IV.4 – Applications  
The PFD4/PFS4 pump is a volumetric pump.  
Each impulse delivers a constant unit stroke (about 900 cc/unit stroke).  
A leak detector (in case of bellows failure) can be fitted on each pump body (female thread M8 on  
each half body (P/N 2472 and 2473).  
·
·
Part number marked K (PFD4 322K or PFS4 322K) indicates that the pump will be supplied with  
KALREZ® manifold O.rings (P/N 2632K, Mark F) and body O.rings (P/N 2491K, Mark C).  
Part number marked W (PFD4 322W or PFS4 322W) indicates that the pump will be supplied  
with PFA manifold seals (P/N 2592, Mark F), PTFE body rings (P/N 2593, Mark C), and special  
manifolds (P/N 2591M or 2599M, Mark G).  
·
Part number marked G (PFD4 322G or PFS4 322G) indicates that the pump will be supplied with  
special manifolds with no seals (P/N 2430G or 2435G, Mark G) and PTFE body rings (P/N 2593,  
Mark C).  
PFS4 pumps are equipped with valve seats without lip (P/N 2629A and 2630A, Marks D and E) and  
rounded spires bellows (P/N 2309S, Mark B) in order to pump abrasive products (slurry).  
Common applications are:  
·
Semiconductor Industry:  
Transfer of ultrapure and corrosive chemicals.  
Pump filter recirculation systems.  
·
Pharmaceuticals and Chemicals: Chemical injection and sampling.  
IV.5 – Limitations of use  
The standard speed of PFD4/PFS4 pump is about 100 strokes/minute.  
The following should NOT be part of the system:  
·
·
·
·
Do not connect the pump inlet or outlet with air, nitrogen or liquid under pressure.  
Lubricated and/or wet air or nitrogen,  
Air supply tubing greater than 3/8” (10 mm),  
Air line length between the pump and control valve less than 10 feet (3 m) and more than  
19 feet (6 m),  
·
·
·
·
·
Air pressure less than 29 PSI (2 bar) or more than 72.5 PSI (5 bar),  
Inlet connection less than 7/8” (22 mm),  
Restricting inlet (valve, filter...),  
Exceed the recommended liquid temperatures,  
Pumping too viscous or abrasive liquids.  
Any of the above can be detrimental to the normal operation and life expectancy of the pump, and  
may invalidate the warranty.  
If the pump is used with very corrosive chemicals and left for extended periods not in use, we  
recommend the system is emptied and flushed.  
V – Maintenance  
V.1 – Trouble shooting  
If the pump stops for any reason, check:  
·
·
·
The air/nitrogen supply,  
That all valves in the chemical line are open,  
That pneumatic screws (P/N 2478) are correctly tightened.  
5/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
Before dismantling the pump, check the following:  
·
·
·
·
The air/nitrogen supply is OFF,  
The chemical and discharge lines are empty, and there is no pressure,  
All in line valves are closed,  
You follow your local Health and Safety regulations with regard to particular chemicals.  
V.2 – Preventive maintenance  
Important: for “W” pumps, PTFE body seals (P/N 2593, Mark C) and PFA manifold seals  
(P/N 2592, Mark F) must be changed each time you disassemble the pump. For “G” pumps,  
PTFE body seals (P/N 2593, Mark C) must be changed each time you disassemble the pump.  
Retighten manifold nuts simultaneously and progressively with a strap wrench in order to  
ensure a correct tightness.  
V.2.1 – Continuous operation  
When the pump is used continuously, it is necessary to replace the following parts every year:  
·
·
Central shaft O.rings  
Central shaft  
P/N 2496  
P/N 2477  
Important: the central rod and central rod O.rings should always be replaced together.  
During routine maintenance checks, examine the following parts, and change them if necessary:  
·
·
·
·
·
·
·
·
·
Bellows  
P/N 6530 (PFD) or 2309S (PFS)  
P/N 2493  
P/N 4813  
Shuttle valve system  
Viton bellows O.rings  
FEP body O.rings  
Manifold O.rings  
Suction lip seals  
Delivery lip seals  
Check valves  
P/N 2491S  
P/N 2632S and 2632K  
P/N 2629 (PFD) or 2629A (PFS)  
P/N 2630 (PFD) or 2630A (PFS)  
P/N 2633  
Silencers  
P/N 2494  
V.2.2 – Intermittent operation  
If the pump is used intermittently, it is advised to replace all wearing parts every 18 months (shaft  
composite rings and central shaft) and to check other parts (bellows, shuttle valve system, other  
O.rings, lip seals...).  
If the pump is left standing full of chemical for long periods all the Viton O.rings should be replaced.  
V.3 – Comments  
If the pump is used to pump hot chemicals in excess of 140°F (60°C) the preventive maintenance  
schedule time scale should be divided by 2:  
·
·
Every 6 months check as for continuous operation,  
Every 9 months check as for intermittent operation.  
The above is based on SGPPL ASTI’s experience.  
SGPPL ASTI cannot be held responsible for premature failures if the pump is misused, or  
damaged due to an incorrect application.  
6/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
VI – Dismantling and repair  
Attention: Part numbers quoted in this manual are those used on a “standard” PFD/PFS pump.  
Before ordering, please check the spare parts list, the section view of the pump and the part numbers  
table (see encl. documents).  
VI.1 – How to dismantle  
Before dismantling the pump, please refer to the Maintenance schedule V.1, and proceed as follows:  
·
·
Disconnect the air/nitrogen supply,  
Remove the inlet and outlet connections (beware of any chemical droplets remaining on the  
inside),  
·
·
Rinse the outside of the pump in DI water to remove all trace of chemicals,  
Remove pump support screws.  
VI.2 – Examination  
To comply with your local Health and Safety Regulations, it is essential the pump and all parts be  
thoroughly cleaned both on the inside and the outside.  
See V.2 for the Preventive Maintenance Schedule.  
To repair the pump, please refer to V.1 and V.2.1.  
VI.3 – Stripping and assembling the pump  
The SGPPL ASTI design ensures that the pumps are easy to strip and assemble.  
The only tool required to repair the pump is a torque wrench (2-20 N.m) to check that the tie rods nuts  
(P/N 2490) are fastened. A tools kit for the whole maintenance is available (P/N KPFD4), as well as  
maintenance kits (P/N AIR PFD4, LIQ PFD4, and MEC PFD4), and a preventive maintenance box  
(P/N PM PFD4, PM PFS4, PM PFD4G or PM PFS4G). For more details on these kits, please report  
to appendix documents.  
VI.3.1 – Replacing the shuttle valve system  
The valve is easily removed from the outside:  
1) Unscrew the two PVDF screws (P/N 2478). They are hand tightened, so you do not need any tool,  
2) Remove the 2 screws (only a few cm),  
3) Remove the shuttle valve,  
4) Replace with the new one (P/N 2493, Mark A),  
5) Carefully tighten the 2 screws,  
6) Test with compressed air/nitrogen. Retighten if necessary.  
VI.3.2 – Replacing the bellows  
1) Unscrew the 4 nuts (P/N 2607) from the pump support (P/N 2492),  
2) Unscrew the 4 manifold nuts. Be careful not to loose the inlet valves (P/N 2633),  
3) Put aside the 4 manifold nuts (2632S and 2632K, Mark F), except for PFD/S4…W pumps: seals  
(P/N 2592, Mark F) must absolutely be changed (with an air spray gun), and PFD/S4…G pumps  
that have manifolds with no seals,  
4) Unscrew the 16 nuts (P/N 2490) holding the pump bodies,  
5) Remove the PFA pump body (P/N 2471 or 2471G, Mark I),  
6) Unscrew the bellows (P/N 6530 or 2309S, Mark B) from the central shaft (P/N 2477),  
7) Replace with new bellows and hand tighten,  
8) To re-assemble, use reverse order of above-mentioned steps (from 4 to 1). For PFD/S4…W  
and G pumps, you must absolutely change body rings (P/N 2593, Mark C) before re-assembling.  
Retighten manifold nuts progressively with a strap wrench.  
All TEFLON® PTFE and PFA parts are very soft. Please handle with care to avoid damage. Do not  
put them on their sealing surfaces.  
7/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – OPERATING INSTRUCTIONS  
Caution: To tighten the 16 nuts, you need a torque wrench (tightening couple: 7 N.m - Cross  
tightening).  
VI.3.3 – Replacing the central shaft and shaft O.rings  
Disassemble the shuttle valve system (See VI.3.1, step 3) and follow the steps described in VI.3.2  
until 6). Unscrew the bellows and:  
7) Remove the central shaft (P/N 2477),  
8) Remove the 2 shaft O.rings (P/N 2496),  
9) Clean up the supports (P/N 2472 and 2473) and core (P/N 2474), ensure any dust due to previous  
O.rings wear is removed and all parts are clean.  
10) Correctly replace the new rings,  
11) Important: when re-assembling central shaft, lightly wipe it with silicon grease (Molykote 111),  
12) To re-assemble, follow the above but in reverse order.  
VI.3.4 – Replacing the bellows and body O.rings  
After removing the bellows (See VI.3.2, step 6), remove the bellows (P/N 4813) and body O.rings  
(P/N 2491S or 2593, Mark C). Carefully replace the new ones without scratching the surface of the  
bellows (P/N 6530 or 2309S, Mark B) and bodies (P/N 2741 or 2471G, Mark I).  
VI.3.5 – Replacing manifold O.rings  
Follow point VI.3.2, steps 1) and 2). Carefully replace the manifold O.rings (P/N 2632S and 2632K,  
Mark F). Take care, as these parts are fragile, especially the elbow connectors.  
If your pump is marked with “W”, change the manifold seals (P/N 2592, Mark F) and retighten  
progressively with a strap wrench.  
NB: This chapter does not concern PFD/S4…G pumps that have no manifold seals.  
VI.3.6 – Replacing other parts  
When dismantling the pump or control unit for service, components found damaged should  
be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL  
ASTI for examination, estimate, and repair.  
Important: Please indicate what chemical was handled, the frequency of use, and the reason for  
returning the pump.  
A receipt note “Conditions of use” is at your disposal. Do not hesitate to ask for it when needed.  
An estimate for repair will be proposed to you and the pump will be returned to you within one week  
from date of its acceptance.  
VII – Warranty  
SGPPL ASTI pumps and accessories are warranted for all parts and labor against faulty workmanship  
(return to factory) for one year from delivery date (9000 hours of use).  
SGPPL ASTI is not responsible for damage to its products through improper installation,  
maintenance, use or attempts to operate them beyond their mechanical capacity, intentionally or  
otherwise, or for unauthorized repair.  
SGPPL ASTI shall not be liable for any indirect, special, incidental or consequential damages  
resulting from the use, failure or malfunction of any product.  
® Du Pont's registered trademarks  
™ Saint-Gobain Performance Plastics Asti's registered trademark  
8/8  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – SPARE PARTS LIST  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel: +33 (0) 1.55.68.59.59  
Fax: +33 (0) 1.55.68.59.68  
PFD4 PUMP (SERIES 3) & PFS4  
PART  
NUMBER  
DESIGNATION  
QUANTITY  
PFD4 . . . PFS4 . . .  
322  
325  
322  
325  
1054  
2309S  
2404  
O.RING  
2
2
2
2
2
2
2
2
2
2
2
2
PFS4 ROUNDED SPIRES BELLOW + INSERT  
INTERNAL O.RING  
2
2
2
2
2
2
2430G  
2430GZ  
2430M  
2430Z  
2435G  
2435GZ  
2435M  
2435Z  
2471  
2471G  
2472  
2473  
2474  
2477  
2478  
2489  
2490  
2491K  
2491S  
2492  
2493  
2494  
PFD4 MANIFOLD TUBE 1" TG  
PFD4 MANIFOLD TUBE 1" TG ETFE NUT  
PFD4 MANIFOLD TUBE 1"  
PFD4 MANIFOLD TUBE 1" ETFE NUT  
PFD4 MANIFOLD FLANGE PN10 DN25 TG  
PFD4 MANIFOLD FLANGE PN10 DN25TG ETFE NUT  
PFD4 MANIFOLD FLANGE PN10 DN25  
PFD4 MANIFOLD FLANGE PN10 DN25 ETFE NUT  
PFD4 PFA BODY  
PFD4 TG PFA BODY  
1/2 BODY A  
1/2 BODY B  
CORE  
CENTRAL SHAFT  
PNEUMATIC SCREW  
TIE ROD  
M10 NUT  
KALREZ BODY O.RING  
FEP BODY O.RING  
BASE PLATE  
SHUTTLE VALVE SYSTEM  
SILENCER 1/2"  
CENTRAL SHAFT O.RING  
PFD4 WWES MANIFOLD 1"  
PFD4 WWES MANIFOLD 1" ETFE NUT  
PFD4 WWES MANIFOLD SEAL  
PFD4 WWES BODY RING  
PFD4 WWES T. FLANGE DN25  
PFD4 WWES T. FLANGE DN25 ETFE NUT  
PVDF T/C 8x30 SCREW  
PFD4 INLET LIP SEAL  
PFS4 INLET VALVE SEAT  
PFD4 OUTLET LIP SEAL  
PFS4 OUTLET VALVE SEAT  
KALREZ MANIFOLD O.RING  
FEP MANIFOLD O.RING  
VALVE  
2
2
2
2
2
2
1
1
1
1
2
8
16  
2
2
1
1
1
2
2
2
2
2
2
2
1
1
1
1
2
8
16  
2
2
1
1
1
2
2
2
1
1
1
1
2
8
16  
2
2
1
1
1
2
2
2
4
2
2
2
1
1
1
1
2
8
16  
2
2
1
1
1
2
2
2
4
2
2496  
2591M  
2591Z  
2592  
4
2
2
2
4
2
4
2
2
2
4
2593  
2599M  
2599Z  
2607  
2629  
2629A  
2630  
2630A  
2632K  
2632S  
2633  
4
2
4
2
2
2
2
2
2
2
4
2
2
2
2
4
2
2
2
4
2
2
2
4
2
2716  
SHUTTLE VALVE O.RING  
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – SAPRE PARTS LIST  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel: +33 (0) 1.55.68.59.59  
Fax: +33 (0) 1.55.68.59.68  
PFD4 PUMP (SERIES 3) & PFS4  
PART  
NUMBER  
DESIGNATION  
QUANTITY  
PFD4 . . . PFS4 . . .  
322  
325  
322  
325  
3134  
4813  
6530  
MS11"  
MS21"  
RGL2222  
PNEUMATIC O.RING  
2
2
2
2
2
1
1
2
2
2
2
2
2
2
VITON BELLOW O.RING  
PFD4 BELLOW + INSERT  
PVDF NUT TUBING 1" OD  
PFA NUT TUBING 1" OD  
SPACE SAVER CONNECTOR 1"  
2
2
1
1
WWES KIT S4 SET OF 4 MANIFOLD SEALS 2592 PFD4  
1
1
INDEX  
03  
DATE  
22/04/02  
N°  
DC04020US  
 
PFD4/PFS4 – MAINTENANCE KITS  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel: +33 (0) 1.55.68.59.59  
Fax: +33 (0) 1.55.68.59.68  
PUMP PFD4 (SERIES 3) – MAINTENANCE KITS  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
AIR PFD4 LIQ PFD4 MEC PFD4 PM PFD4  
1054  
2404  
2477  
2489  
2490  
2491S  
2493  
2494  
2496  
2629  
2630  
2632K  
2632S  
2633  
2716  
3134  
4813  
6530  
O.RING  
INTERNAL O.RING  
CENTRAL SHAFT  
TIE ROD  
NUT M10  
2
1
2
2
1
2
4
2
1
1
2
2
2
2
2
4
2
2
2
2
FEP BODY O.RING  
SHUTTLE VALVE SYSTEM  
SILENCER 1/2"  
CENTRAL SHAFT O.RING  
PFD4 INLET LIP SEAL  
PFD4 OUTLET LIP SEAL  
KALREZ MANIFOLD O.RING  
FEP MANIFOLD O.RING  
VALVE  
SHUTTLE VALVE O.RING  
PNEUMATIC O.RING  
VITON BELLOW O.RING VITON  
PFD4 BELLOW + INSERT  
2
1
1
1
2
2
2
2
2
4
2
2
PUMP PFS4 – MAINTENANCE KIT P/N “PM PFS4”  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
1054  
2309S  
2404  
2477  
2489  
2490  
2491S  
2493  
2494  
2496  
2629A  
2630A  
2632K  
2632S  
2633  
2716  
3134  
4813  
O.RING  
2
2
2
1
2
4
2
1
1
2
2
2
2
2
4
2
2
2
PFS4 ROUNDED SPIRES BELLOW + INSERT  
INTERNAL O.RING  
CENTRAL SHAFT  
TIE ROD  
M10 NUT  
FEP BODY O.RING  
SHUTTLE VALVE SYSTEM  
SILENCER 1/2"  
CENTRAL SHAFT O.RING  
PFS4 INLET VALVE SEAT  
PFS4 OUTLET VALVE SEAT  
KALREZ MANIFOLD O.RING  
FEP MANIFOLD O.RING  
VALVE  
SHUTTLE VALVE O.RING  
PNEUMATIC O.RING  
VITON BELLOW O.RING  
INDEX  
03  
DATE  
N°  
DC04020US  
22/04/02  
 
PFD4/PFS4 – MAINTENANCE KITS  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel : +33 (0)1.55.68.59.59  
Fax : +33 (0)1.55.68.59.68  
PUMP “PFD4…G” – MAINTENANCE KIT P/N “PM PFD4G”  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
1054  
2404  
2477  
2489  
2490  
2493  
2494  
2496  
2593  
2629  
2630  
2633  
2716  
3134  
4813  
6530  
O.RING  
2
2
1
2
4
1
1
2
2
2
2
4
2
2
2
2
INTERNAL O.RING  
CENTRAL SHAFT  
TIE ROD  
NUT M10  
SHUTTLE VALVE SYSTEM  
SILENCER 1/2"  
CENTRAL SHAFT O.RING  
PFD4 WWES BODY SEAL  
PFD4 INLET LIP SEAL  
PFD4 OUTLET LIP SEAL  
VALVE  
SHUTTLE VALVE O.RING  
PNEUMATIC O.RING  
VITON BELLOW O.RING  
PFD4 BELLOW + INSERT  
PUMP “PFS4…G” – MAINTENANCE KIT P/N “PM PFS4G”  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
1054  
2309S  
2404  
2477  
2489  
2490  
2493  
2494  
2496  
2593  
2629A  
2630A  
2633  
2716  
3134  
4813  
O.RING  
2
2
2
1
2
4
1
1
2
2
2
2
4
2
2
2
PFS4 ROUNDED SPIRES BELLOW + INSERT  
INTERNAL O.RING  
CENTRAL SHAFT  
TIE ROD  
M10 NUT  
SHUTTLE VALVE SYSTEM  
SILENCER 1/2"  
CENTRAL SHAFT O.RING  
PFD4 WWES BODY SEAL  
PFS4 INLET VALVE SEAT  
PFS4 OUTLET VALVE SEAT  
VALVE  
SHUTTLE VALVE O.RING  
PNEUMATIC O.RING  
VITON BELLOW O.RING  
INDEX  
03  
DATE  
N°  
DC04020US  
22/04/02  
 
2x 2716  
2x 2404  
2x I  
2x B  
A
2x 1054  
2x 3134  
2474  
2 x H  
2x E  
2x 2496  
4x 2633  
2x D  
2x 4813  
2472  
2477  
16 x 2490  
F
2x C  
2494  
2473  
8x 2489  
2x 2478  
2492  
2x G  
Dessiné par :  
En date du :  
Vérifié par :  
En date du :  
j.Be  
RGL2222  
14/09/01  
DESIGNATION  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 Boulevard des Bouvets  
4x 2607  
ASTIPURE Pump 4  
REFERENCE  
92000 Nanterre - France  
Tel: +33 (0)1 55 68 59 59  
INDICE  
TM  
Fax: +33 (0)1 55 68 59 68  
pure  
APP4REF  
01  
 
PART NUMBERS TABLE  
Piloting  
Fluid  
Size  
Connection Sealing  
Option  
A
B
C
D
E
F
G
H
I
PF (standard)  
D
4
2493  
6530  
2491S  
2629  
2630  
2 x 2632S  
2 x 2632K  
2471  
S
4
2309S  
2629A 2630A 2 x 2632S  
2 x 2632K  
322  
325  
W
2430M  
2435M  
2591M or 2599M  
MS11"  
6530  
6530  
6530  
2593  
2491K  
2593  
4 x 2592  
4 x 2632K  
K
G
2430G or 2435G  
P/N - "M" + "Z"  
2471G  
Z
MS21"  
or 2430GZ or 2435GZ  
A : Shuttle valve system  
B : Bellow  
C : Body O.ring  
D : Suction lip seal  
E : Delivery lip seal  
F : Manifold O.ring  
G : Manifold  
H : Nut  
I : Pump body  
PF  
S 4 322 - -  
Option :  
Piloting:  
PF Standard  
Fluid :  
Z
Tefzel nut  
D
S
Standard  
Slurry  
Connection:  
Sealing:  
322 Flare Fitting Ø 22x25mm or 7/8"x1"  
-
FEP  
325 Flange PN10 DN25  
W
K
G
Without Wet Elastomer Seals (WWES)*  
Kalrez  
Manifolds with no seals  
*Please call us before ordering  
Date: 21/03/02  
Index: 03  
APP 4 REF  
 
10.2mm  
Ø
.40"  
200mm  
7.87"  
264.5mm  
10.41"  
FM  
Dessiné par:  
Validé par:  
DATE:12/07/00  
SGPPL ASTI  
DESIGNATION  
41 Boulevard des Bouvets  
F-92741 Nanterre Cedex  
FRANCE  
ASTIPURE Pump 4  
REFERENCE  
INDICE  
Tel: +33 (0)1 55 68 59 59  
Fax: +33 (0)1 55 68 59 68  
360.8mm  
14.20"  
00  
APP 4 EXT  
 
AstiPure™ PFD4 pump flow rate characteristics  
4,5  
4
Air supply 5 bar  
3,5  
3
Air supply 4 bar  
2,5  
2
Air supply 3 bar  
1,5  
1
Air supply 2 bar  
0,5  
0
900  
1400  
1900  
2400  
2900  
3400  
3900  
4400  
4900  
5400  
Flow rate (l/h)  
 
AstiPure™ PFS4 pump flow rate characteristics  
4,5  
4
Air supply 5 bar  
3,5  
3
Air supply 4 bar  
2,5  
2
Air supply 3 bar  
1,5  
1
Air supply 2 bar  
0,5  
0
400  
900  
1400  
1900  
2400  
2900  
3400  
3900  
4400  
4900  
Flow rate (l/h)  
 
REFOULEMENT FLUIDE  
FLUID OUTLET  
Air 2 à 5 Bar  
2m Max  
VANNE DE REGLAGE  
VALVE  
VANNE D' ARRET  
STOP  
Ø10x13mm Max - 6m Max  
ASPIRATION FLUIDE  
FLUID INLET  
FM  
Dessiné par:  
Validé par:  
DATE:13/07/00  
SGPPL ASTI  
DESIGNATION  
41 Boulevard des Bouvets  
F-92741 Nanterre Cedex  
FRANCE  
ASTIPURE Pump 4  
REFERENCE  
INDICE  
Tel: +33 (0)1 55 68 59 59  
Fax: +33 (0)1 55 68 59 68  
00  
APP 4 CAB  
 

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